Plasma Processes

Founded in 1993 and located in Huntsville, AL –“The Rocket City” –Plasma Processes is an AS9100D:ISO 9001:2015 certified provider of high-performance materials, coatings, and net-shape structures for extreme environments. Our coatings solutions portfolio addresses thermal, oxidation, & radiation protection, emissivity, electrical isolation, wear & corrosion resistance, and more. We also have additive manufacturing capabilities including in-house El-Form Electro-Deposition and Laser-Powder-Bed-Fusion (LPBF) for dimensional restoration and the manufacture of net-shape, flight-qualified hardware. We design, develop, manufacture and test materials for liquid & solid propulsion, hypersonic, spacecraft, satellite, and munitions applications, including having a PAS system that allows us to create new alloys of materials and then process them in unique manufacturing methods. We have a fully certified arc-jet testing capability in-house for risk reduction and material development. Our experienced team of materials/chemical engineers and subject matter experts (SMEs) have significant experience maturing technologies from basic research through system qualification. In Q2 of 2024, Plasma acquired Metaltech which expands our ability to provide additional machined components, grinding, machine finishing, heat treat, and more. We are providing an entire end-to-end vertically integration value added solution for our customers and have added extra capacity with our expansion into our second building in 2024. Please visit us at https://plasmapros.com/ or email us at info@plasmapros.com. Note, our propulsion arm and division, Rubicon Space Systems, is achieving great milestones for commercializing the green propellant, ASCENT, through our product line of thrusters and propulsion systems. Please visit their website at https://www.rubicon.space/.